Control panels are becoming increasingly complex as technology
gets more sophisticated. As a result, you need to choose a manufacturer
that pays close attention to detail and has the experience necessary to
provide the exact products you need.
How They Work
In order to be able to choose the right manufacturer, it's important that you know how control panels work in the first place. In a nutshell, these are electronic components that use a microprocessor to manipulate input from sensors. They do so in a way that allows them to communicate with a machine and direct different functions. For example, it may be used to maintain temperature so that a component won't overheat, or it can be used to make sure oil pressure remains manageable.
In a generator, for instance, a heat sensor will inform the microprocessor should an excess amount of heat build up within the machine. The microprocessor will then take whatever action is necessary to prevent damage, even if that means shutting down the entire unit.
Control panels are often combined with a generator's automatic transfer switch, or ATS, in order to maintain continuity. When the local utility grid fails, the ATS emits a signal that starts the unit in a way similar to turning the keys to start a car engine. As soon as the engine reaches its optimum speed, the ATS disengages the starter and switches the unit to generator power.
A surprising number of professionals believe that it is easy to manufacture these components, and just about anyone in the industry could do it. While there may be several parts of the process that are relatively simple, such as drilling and stripping, the process as a whole is extremely complex.
A Commitment to Quality
In order to be successful, a manufacturer has to be extremely precise. Attention to detail is a critical aspect in building control panels, and must be maintained even if that means forcing production to stop. While some may believe this is counter to the idea of being efficient as possible, this actually helps efficiency. Once an issue occurs that brings production to a stop, that forces everyone involved to immediately focus attention on the issue and devise a solution. Only partner with a manufacturer that has a true commitment to quality; this will eventually have a substantial impact on the effectiveness of your own product.
Just as you would talk to multiple contractors before choosing one to install an air conditioning system in your home, talk to three or four manufacturers before deciding on the one that will build your control panels. You may think this will take your time and attention away from more pressing matters, but in the long run the extra effort you put forth will be worth it.
How They Work
In order to be able to choose the right manufacturer, it's important that you know how control panels work in the first place. In a nutshell, these are electronic components that use a microprocessor to manipulate input from sensors. They do so in a way that allows them to communicate with a machine and direct different functions. For example, it may be used to maintain temperature so that a component won't overheat, or it can be used to make sure oil pressure remains manageable.
In a generator, for instance, a heat sensor will inform the microprocessor should an excess amount of heat build up within the machine. The microprocessor will then take whatever action is necessary to prevent damage, even if that means shutting down the entire unit.
Control panels are often combined with a generator's automatic transfer switch, or ATS, in order to maintain continuity. When the local utility grid fails, the ATS emits a signal that starts the unit in a way similar to turning the keys to start a car engine. As soon as the engine reaches its optimum speed, the ATS disengages the starter and switches the unit to generator power.
A surprising number of professionals believe that it is easy to manufacture these components, and just about anyone in the industry could do it. While there may be several parts of the process that are relatively simple, such as drilling and stripping, the process as a whole is extremely complex.
A Commitment to Quality
In order to be successful, a manufacturer has to be extremely precise. Attention to detail is a critical aspect in building control panels, and must be maintained even if that means forcing production to stop. While some may believe this is counter to the idea of being efficient as possible, this actually helps efficiency. Once an issue occurs that brings production to a stop, that forces everyone involved to immediately focus attention on the issue and devise a solution. Only partner with a manufacturer that has a true commitment to quality; this will eventually have a substantial impact on the effectiveness of your own product.
Just as you would talk to multiple contractors before choosing one to install an air conditioning system in your home, talk to three or four manufacturers before deciding on the one that will build your control panels. You may think this will take your time and attention away from more pressing matters, but in the long run the extra effort you put forth will be worth it.
